Wire Dyeing Service
Overview
When base wire is only manufactured in one color—or factory minimums are too high—our wire dyeing service gives you production-ready custom colors in small runs. We color MTW, GPT, and many PVC-jacketed cables in the typical range of 30 AWG through 2 AWG, with consistent appearance and reliable turnaround.
Important: TFFN and THHN are not compatible with dyeing.
How Our Dyeing Works
Color Representation Notice: Colors shown here are a representation only. Actual colors may differ from those shown and can vary between batches of dye from the manufacturer. We do try to maintain a consistent color. Any questions, please contact a sales rep and we will gladly assist you.
Ideal for clear circuit ID, rework of mismatched color, or avoiding factory MOQs.
Compatible Constructions
- MTW (Machine Tool Wire)
- GPT (Automotive primary wire)
- PVC-jacketed cables (many low-voltage, control, and multi-conductor builds)
Not Dyeable: TFFN, THHN (nylon overjacket and compound incompatibility).
Non-PVC compounds and high-temp insulations are case-by-case—send specs for review.
Standard Stocked Colors
- Black
- Dark Blue
- Dark Green
- Brown
- Tan
- Yellow
- Red
- Pink
- Orange
- Light Green
- Light Blue
- Purple
Provide a target color or sample for best match. Custom matching available on review.
Legend Retention & Printing
Use silver-oxide ink for legends/marking when dyeing is involved. Other inks may lose contrast or transfer during processing and post-processing. If maintaining existing print is critical, share the exact ink type and legend spec so we can advise or reprint after dye.
Standard Dyeing Capabilities
| Parameter | Typical |
|---|---|
| Size Range | 30 AWG to 2 AWG (typical PVC builds) |
| Compatible Polymers | PVC, many PVC-jacketed cables (others by review) |
| Finish | Even, opaque color with clean transitions |
| Identification | Full recolor for strong circuit ID; optional re-print (silver-oxide recommended) |
Quality & Appearance
- Consistent hue and coverage across the lot
- Visual inspection and sample retention per lot
- Color verification against approved sample (when provided)
Lead Times & MOQs
- Small runs without factory color MOQs
- Prototype to production quantities
- Rush options reviewed on request
Combine with cut-to-length and packaging to shorten build time and reduce handling.
What to Include in Your RFQ
- Base wire spec (MTW, GPT, or PVC-jacket cable), AWG/OD, total footage
- Target color (choose stocked or provide a sample)
- Legend/marking requirements and ink type (silver-oxide recommended)
- Bulk vs. cut-to-length (include cut lengths if needed)
- Preferred packaging (spools, coils, or customer-supplied)