16 AWG (19/29) BC TXL
TXL automotive primary wire, 16 AWG (19/29) bare copper with thin-wall XLPE insulation. Rated −40°C to 125°C, 60V. Lightweight, abrasion-/fluid-resistant for compact harnesses, service leads, and tight routing.
Overview
TXL (Thin-Wall XLPE) automotive primary wire — 16 AWG (19/29) bare copper with cross-linked polyethylene insulation for compact harnesses and tight routing. Rated −40 °C to +125 °C, 60 V. Lightweight, abrasion- and fluid-resistant for automotive, powersports, marine, and equipment wiring.
Construction Details
- Conductor: 16 AWG, 19/29 bare copper (BC)
- Insulation: Thin-wall cross-linked polyethylene (XLPE), smooth low-friction surface
- Identification: Solid colors standard; optional striping and custom print legends
Performance & Advantages
- High-temperature capability to 125 °C for hot-zone routing
- Thin-wall build reduces harness diameter and weight
- Excellent cut-through, abrasion, and common fluid resistance
- Consistent OD supports automated cut/strip and repeatable terminations
Compliance & References
- SAE J-1128 TXL
- RoHS compliant, lead-free
- Nominal system: 60 V (low-voltage vehicle systems)
Typical Applications
- Primary circuits, lighting, dash/panel wiring, ECU & sensor leads
- Harness builds for automotive, powersports, marine, ag, industrial
- Service spares, prototyping, repairs
Notes
- Allowable current depends on installation, bundling, ambient temperature, and duty cycle.
- Dimensions/weights may vary by color and run; ask if critical tolerances apply.
Specifications
| AWG | 16 AWG (19/29) BC TXL |
|---|---|
| Conductor | Stranded Bare Copper |
| Stranding | 19/29 |
| Insulation Material | Color-Coded Cross-Linked Polyethylene (XLPE) |
| Temperature Rating | -40°C - 125°C/60VDC/25VAC |
| Voltage Ratings | -40°C - 125°C/60VDC/25VAC |
| Industry Approvals | Chrysler MS-8288, Ford ESB-M1L123A, TXL Thin Wall High Temperature Extra Thin Wall Automotive Primary Wire (XLPE)e, N/A, SAE J-1128 |
| Standard Colors | Black, Orange, Blue, Violet, White, Yellow, Brown, Green/Yellow, Red, Green, Gray |
| Options | • Parallel Stripes available upon request (minimums may apply) • Other copper constructions available upon request (minimums may apply) |
Product Notices
You can enter your desired cut lengths above — up to 5 different lengths per order. We’ll automatically calculate the total footage and quantity based on your entries. Please note that larger quantities or complex cuts may affect shipping method or processing time.
Please follow the rules below for valid cuts:
• Cuts must be between 500.00 ft and 30,000.00 ft.
• Any length within this range is allowed.
This product may contain a colored stripe based on your selections. Stripe pattern or color may vary between cuts and spools. If stripe uniformity is critical to your application, please contact us before placing your order.
Note: Stripe customization may increase lead times for certain products, as striped wire is made to order and not typically stocked.